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Remove
your existing ignition system and remove any old gasket or sealing
compound from the machined face at the back of the timing case.
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Turn
the shaft of your magneto until the “dot” on the shaft is at the
top and in line with the timing hole blanking plug.
(Figure 1.)
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Remove
the stainless
blanking plug and insert the timing rod through the magneto body and
the hole in the shaft. You may have to turn the shaft slightly
to align the hole. Ensure that the timing rod has passed
through the shaft and into the magneto body below. (Figure 2.)
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Fit
the “O” ring to the annulus machined in the magneto flange.
A smear of grease will help to seal and keep the joint in
place. (Figure 2.)
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Fit
the magneto in place on the three studs.
The fixing holes are slotted to allow minor adjustments to be
made to your ignition timing without any dismantling.
We suggest that you set the holes to the centre of the slots
before tightening.
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Set
your engine to your required number of degrees or distance before
top dead centre on the compression stroke.
(Easy check for compression stroke.
Both valves will be closed.) (Figure 3.)
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Fit
your timing pinion and tighten the nut.
We recommend 15 ft-lbs if you have a torque wrench. (Figure
4.)
-
Remove
the timing rod and fit
the stainless
blanking plug. Set plug gap to
manufacturers recommendations.
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Refit
your timing cover and any other parts you may have removed.
Set spark plugs to 0.018
- 0.020" (0.46 -0.5 mm).
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Check to make sure you have removed the timing rod before
starting your engine.
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Wiring.
The blue wire goes to the black spade on the H.T. coil.
The brown
wire goes to the green spade. The coil does not need to be
earthed to the frame.
The black wire is for the cut out.
It cuts the ignition when earthed. If you do not use
this cut out wire make sure that the end is well insulated so that it
can not inadvertently stop the engine.
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Wrong ignition timing can affect performance or damage your
engine. Use of a stroboscope
where available is recommended for maximum accuracy.
The timing rod is
6mm diameter. 1/4" diameter rod will not fit It is
approximately 0.015" too big. |