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Remove
the timing hole screw from the BT-H magneto.
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Turn
the magneto shaft until the centre punch dot is at the top
and the arrow on the end of the shaft points up towards
the timing hole.
(Double check this as once the gear and blind fixing nut are
fitted in step 9 you will not be able to see the arrow.)
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Insert the 6mm stainless timing rod into the timing hole. Turn the shaft
a little either way to ensure the rod enters fully through the shaft
and into the magneto body on the other side. (If you have
lost your 6mm timing rod do not try to use 1/4" round
bar. It is 0.015" too big and will not fit.)
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Fit
the “O” ring into the machined groove in the flange using
a little grease to hold it in
place.
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-
Put
the supplied Allen head socket screw into the lower rear magneto fixing
hole.
-
Using
the supplied ball end Allen key to keep the screw in place, fit the
magneto to the back of the timing case. N.B. If
you have not removed the timing cover you will not be able to fully
tighten the magneto fixings until the timing pinion is secured.
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Set
your engine to required Fully Advanced ignition
point before top dead centre on the rear cylinder using your
preferred method. (Degrees, inches or mm.) (The
electronics automatically retards the ignition for
starting. (See note 1 at the bottom of page.)
-
Replace
the timing pinion and torque the nut to 12-15 ft/lb Maximum and
REMOVE THE TIMING ROD.
-
Fully
tighten the three magneto flange fixings.
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End view of H.T. coil.
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-
Refit
the timing hole screw.
-
Fix
the coils under the cowl or other suitable position. Connect the wiring.
Wiring. The blue wire goes to the black spade on the H.T.
coil, the brown
wire goes to the green spade. The blue wire with a yellow tag
goes to the coil with the long (rear cylinder) plug lead. The
coil does not need to be earthed to the frame.
The black wire cuts the ignition when earthed. If you do not use
this cut out wire make sure that the end is well insulated so that it
can not inadvertently stop the engine. Check that the connectors
to the coils have sufficient clearance when you use the side stands to
take out the front wheel. See
photograph
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Set
the spark plug gaps to to
0.018 -
0.020"(0.46 -0.5 mm)
and refit.
-
Refit
any covers etc and check all fasteners and wiring for security.
-
Start
your engine.
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